Robotics In Manufacturing
Experienced In Robotics In Manufacturing Processes & Packaging Customers. Fully Integrated Automotive robots for your assembly line. Robotic manufacturing plays a key role in manufacturing tasks.
ROBOTIC MANUFACTURING EXPERTISE
We provide robot integration of any robot manufacturers of your preference.
We Help Companies In Solving Robotic Manufacturing Applications
Robotic Automation Systems is helping manufacturers maintain the lead in today’s market
We specialise in Robotic Manufacturing Applications
At Phoenix, our core value is to provide the best manufacturing automation solutions based on our vast expertise in manufacturing optimisation.
Automotive Robots have successfully been installed in Manufacturing all around the UK and globally. However, the number shows that the car assembly operations and automotive part manufacturers are the biggest users in robotics. Thus, there are many interesting innovations like Vision Systems and the Collaborative Robot in this market.
The most common robot applications for car industry
Automotive robots increased the number of robots installations in the last years. However, the most common robot applications in the automotive industry are: Robot Painting, Robot Welding, Palletising Robots, Assembly Robots, Cutting & Trimming robots
With the robots doing all the dirty work, they reduce the chance of worker injury or error. As result, this saves the companies money on downtime and sick time, while the robots increase the productivity level overall. Get more robotics insights.
The aerospace industry shows a remarkable growth in Commercial Aircraft, freight aircraft, Travel, and defence sectors. However, the supply chain faces a challenge to ensure that increasing requirement for capacity, quality, and delivery time. Because of this, the aerospace sector is using different robot applications for building aircraft. Therefore, we will consider some of the most popular applications.
Robotic Welding Application
Robots are reliable because they are very precise and accurate in welding. Robotic welding is widely used for its repeatability, tight tolerance and rigidity that is the main concern of the aerospace industry.
Robot Drilling and fastening
Robot Drilling is a huge time saver and extremely accurate. Therefore, the robot can drill the metal or any other material at a precise position in a single task.
Robot Dispensing and Sealing
Applying any kind of sealant to a large aircraft part is suitable for the robot. But an integrator makes sure that all components, the robot, the end-effector and the rails built for the robot reach the desired object. For example, a robot cell is a design based on needs.
Plastic industry plays a major role in saving and conserving energy and power safety. The plastics industry has improved its productivity while lowering its costs.
Plastic Industry- One of the main disadvantages of the liner robots is that the flexibility in the movement was limited and they also had a large footprint. For instance, the injection moulding sector is adding more features to their operations such as decoration, Gluing/sealing, assembly, loading/unloading, painting, and packaging to have a complete process.
While adding additional activities to the moulding process, the industry is moving to robotic automation using industrial robots. The in-mould decorating, multi-shot moulding, in-mould labelling, and composite part fabrication open the door for a new opportunity in this sector for advanced manufacturing methods.
Advantages of robotic manufacturing in the Plastic Industry:
- Product quality
The food industry needs to follow strict hygiene and high standards. However, modern robots feature improved sanitary designs making them ideal for work in this clean environment.
Robot manufacturer has improved food safety before entering direct food contact. Some of these features are:
- The environmental conditions- Corrosive resistant properties.
- Stainless steel or protective coatings
- Ambient temperature can range from extremely hot to well below freezing
- Internationally scale that relates to proven protection against environmental factors such as liquids and solids. (IP65 – Dustproof, protected from splashes and low-pressure jets).
- Hygiene cover that easy washed down and changed.
- A variety of solutions have been adopted to ensure the hygienic design of food-grade robots
- “Wash Down robot” are easy-to-clean with its protective suit and sterile surfaces
- Food compatible lubricants (certified NSF H1)
Most common robotic applications for the food industry:
We can find many sectors in the food industries such as Meat, Beverage, Dairy, Bakery, Animal feeds, Processed fruit & Veg, Oil & Fats, Fish, Grain Mill & Starch. There is a broad range of potential applications for robotics for all sectors of the food industry:
- Cutting Robotic
- Pick & Pack Robotic
- Robotic Packaging
- Robotic Palletising
- Materia Handling
A wide variety of end of arm or grippers tools are capable of handling from single products to full rows, and even entire layers of the product depending on customer needs. Phoenix will provide customised automation solutions.
In recent years robots are playing an increasing role in media production for the entertainment industry.
This can range from robots mounted with cameras for carrying out complicated camera shoots where very precise flypasts are required to robots manoeuvring set pieces and actors in a green screen environment.
The use of robots has opened up to directors the possibilities of much more involved special effects stunts where full 360 degrees of motion are required and where the traditional methods don’t have the same degrees of freedom. The added benefit of using robots is that every take has the same path a bonus for directors searching for the best shot.
The main reasons for choosing robots for camera work and special effects stunts in the entertainment industry
- Robots will reproduce with high accuracy the required move over and over again
- Easy and precise translation from VFX output or Pre-Vis to the sought after effect or move
- The reset time for a move is in the order of seconds saving valuable camera time.
Phoenix works within the entertainment industry in the field of robotics supplying programming services, stunt design, training and maintenance services for the robots employed on set.
How It Works
Robotic Manufacturing Steps
We work with you in every step following the safety standards and making sure the robotic cell meets your expectation.
You can talk directly with our robotic' engineer. Call us Now!
We produce a robot cell design that fits your needs based on your budget.
We set a date for the integration of the robot cell.
We work with our customers and focus on the success of the automation project not on selling our services. We believe in long-term relationships and customer service is the key.
We need to discuss the current process and what your goals are. In most cases, we will require a CAD file of the part(s) to carry through a robot simulation. We want to ensure that the robot will achieve the goals of the manufacturing process.
Once agreed on the robot cell design and the proof of the design, we will quote and request a deposit. The deposit is based on the amount of the quotation and the materials. We do our utmost to reduce unnecessary costs to our customers.
Simply just email us at email@example.com. We will answer the same day if you email us during the morning or the next day if you contact us in the evening.
Cost-Effective Robotics In Manufacturing
Robots have already begun to have a profound impact on today’s businesses. However, to sustain and grow in the markets, companies have been looking for a high level of accuracy, speed, cost efficiency, and precision beyond the level of the human workforce. Thus, industrial Robots have already proven they are an essential part of the manufacturing sector.
The article on RIA, The Robot makers – Yesterday, Today and Tomorrow, traces the relationships between the world’s four major robot makers and the first industrial robot and how automation has moved from serving large multinational manufacturers and has become a flexible solution for small and medium-sized businesses.
Robotic Automation is helping manufacturers and industrial robots are becoming powerful tools in the market during the last years. Manufacturers can reach the low unit cost of production with enough flexibility to satisfy specific customer demands.
Robotics In Manufacturing for Car Industry
At Phoenix, we are working with companies to get the best out of their robotic manufacturing applications process by integrating robots into their existing operation. Whether it is your first robotic arm or if you want to add another task to your production line. We have experience in integrating automotive robots but also integrating a single robot cell.
Certainly, we can help you with the installation of the new robot or reprogram the existing robot. However, it is essential to understand the company’s scope. For example, what the company would like to achieve such as to create a robot cell design that fulfils all the requirements, complete the robot simulation to prove the robot design, test the equipment before the installation, and provide support after the commissioning. Phoenix tailored our services based on the needs of the company.
Robots have already begun to have a profound impact on today’s businesses. However, to sustain and grow in the markets, companies have been looking for a high level of accuracy, speed, cost efficiency, and precision beyond the level of the human workforce. Thus, robotics in manufacturing have already proven they are an essential part of the manufacturing sector.