Category: New Robot

What to consider on New or Used Robot Integration?

Used robots integration

New and used Robots Integration

Used Robots are more popular and affordable each year.  What is your Industry – Automotive, medical, maritime, manufacturing, logistics, construction, infrastructure, mining, oil and gas, military, hospitality, consumer, airborne, security, and transportation?. Do not worry, new or used robots cut across every industry. This technology so powerful and so ready to change everything.

When considering an automation, you should ask the question “What are our goals?” By identifying goals before starting the process, the company can determine if an automation is a right solution. Those goals may include improved throughput, increased quality or simplified training for robots operators. Once a company identifies the challenges and goals, then it’s important for operations to choose the right new or used robots that best fits their current and future needs.

Elements to consider when install a new or used robots:

  • Choose new or used robot according to the payload required
  • The mechanical and electrical installation of the robot and it’s commissioning.
  • The end of arm tooling and electrical installation
  • The Cell control panel with or without PLC and HMI.
  • The mechanical, electrical installation and testing of the cell control panel, guarding, safety systems, fixtures and part transfer systems
  • The workpiece fixtures of the parts and exiting the finished parts after the robot operations.
  • The cell guarding and operator access
  • The programming for the robot operations
  • Standby during production run-up
  • Training and Preventive maintenance

All these terms seem complicated but Phoenix will guide you through the automation process. We can do a complete installation or if you prefer to do some of the work to reduce cost, we will be more than happy to supervise the works you are able to do.

Project Management for new and used robots integration

Managing of all the phases in a systems integration or installation of the new or used robots are an involved process. From the design and install, to test and commissioning, all the various tasks will be managed until the completion of the project. Our project manager will carefully plan and schedule the complete process from start to finish to manage all the details and carry out quality checks throughout the different phases of the project, liaising with you the client at each stage.

Robot welding automation using 3D printing

Even though, companies have the idea that robots are difficult to program, they soon learn that robots are easier to program and that in the long run it’s easier to train someone to operate the robot than teaching somebody to weld.  Now, however, a team of students at the Delft University of Technology (TU Delft) in the Netherlands has taken another approach – they’ve created the world’s first stainless steel bike made via a welding-based 3D-printing technique.The students want to demonstrate the potential of the robot welding technology. See video

Why to invest in robot welding automation?  

Robot welding automation is no longer just for large manufacturers; it also offers benefits for small enterprises. Robot welding is an automated process that improves productivity and weld consistency to lower costs for production, labour, materials and it also helps companies gain a competitive advantage over those businesses that have not made the transition to automated robotic welding.

The decision to adopt robotic welding automation is getting easier every day because the lack of skilled welders available to fulfill the requirements of large and small companies.  They can also gain greater flexibility through adding automation. Particularly SEMs are beginning to make the investment in this technology and realizing positive results.

Key Considerations

There are some key considerations to make before adding robot welding automation in your company. It is important to ensure that the parts to be welded are appropriate to an automated welding process, selecting the right system, physical space and training welding operators properly are just a few factors that can help companies gain the best in efficiency and maximise the return on investment.

robot welding automation

Benefits of robot welding automation

  1.  Robotic welding offers consistency and high repeatability of the welds produced. A robotic welder is more consistent and thorough and can move from one weld to the next quickly, speeding up the entire process.

  2. Significant improvements in productivity and finished part quality

  3. Lower production costs by reducing labour requirements. You can have a good welder supervising the work of several automated cells instead having to find and train a lot of welders for the job.

  4. Consistent cycle times, no break in production, and better weld allowing for less weld spattering and less post-weld clean-up

  5. Reduce the time and money spent on rework. Lower welding production costs by reducing waste materials.

  6. Robot based welding automation can tolerate much harsher work environments

Our expertise

Phoenix works with you to ensure that you get the best of your return on investment (ROI) on your robotic welding systems.

Contact Us for free consultation for the most convenience automation solution for your company.

Why you should invest in robotics & robot automation?

Robot automation & Robotics equipment

Robot automation & robotics equipment are easier to calculate the Return on Investment (ROI)  than when you are investing in share or stocks market.  In fact, we can say that manufacturing is probably losing money if they don’t have robots in their automation process.

By 2019, more than 1.4 million new industrial robots will be installed in factories around the world. The strongest growth drivers for the robotics industry are found in China. So says the 2016 World Robotics Report, as published by the International Federation of Robotics (IFR).

The current global leader in industrial robot automation is South Korea (478 units), followed by Japan (314 units), Germany (292 units) and USA (164 units).  See more Survey: 1.3 million industrial robots to enter service by 2018

Lower levels of robot automation investment among small and medium enterprises (SMEs) may be due to the concerns over the costs, although the falling cost of robotics technology may make automation more accessible to small and medium companies.

In which areas your business has the greatest opportunity for future investment in Industrial Robots & robotics equipment?

Manufacturing parts see an opportunity for automation, many others areas such as assembly, packing, machine loading and palletisation are also increasing. Therefore, these and others applications are increasing each year.  Companies may have the opportunity to invest where there is greater potential to increase productivity.

Why more and more companies are investing in robots?  Big enterprises as Google Inc. has been acquiring multiple robotics companies for over two years, but Google is primarily an online adverting company that trades. Others big enterprises as Apple Inc. and Amazon.com Inc. are interesting, but not pure investment plays in robot automation.

Companies would like to have more information from suppliers about how automation will improve their business before their invest in robot automation or any robot equipment, Phoenix would provide you the most recent information to help you to take this very important decision.

Where does automation have the biggest impact?

Sectors indicating the highest levels of robot automation are heavy industry, medical devices and building products. Our economic also highlighted different between UK manufacturing sub-sectors.

robot automation

What areas will impact on investing in robot automation or robotics equipment?

There are a numbers of areas that will increase when investing in robot or robotics equipment, some of them are:

  1. Productivity and quality of the products
  2. Consistency with minimum or none errors
  3. Better cycle time of manufactured the products
  4. The number of health and safety issues
  5. Increased waste created by the operation of the business

Our economic suggests increased in automation would not only have a positive impact, but would also safeguard manufacturing jobs in the future and it would also benefit in creating new jobs opportunity in others related industries. People perception is that increasing automation has a negative effect in manufacturing workforce.

See more interesting data and graph: Survey from Barclays “Future-proofing UK Markets” 

Robotic Systems main components

It’s time to buy a robot? There are three main robotic systems components to consider when you decide to buy an industrial robot. As the digital economy continues most businesses realize they need to keep their company agile and flexible. Adding robotic systems is a great way to accomplish this, as it’s fairly simple to change the robot’s settings to do what you need it to do and remember that you want to overestimate your needs to allow for future expansion and changes in production. See also robotic welding.

Robotic systems main components

Controller

Every robot has a computer, which keeps the pieces of the arm working together. This computer is known as the controller. The controller functions as the “brain” of the robot and the controller also allows the robot to work together with other machines, processes, or robots.

Robots have controllers that are run by programs. However, the robot program is a set of code’s instructions. Today, people program the robots and they do only what they are asking to do at the time and nothing else. In the future, controllers with artificial intelligence could allow robots to think on their own, even program themselves. This could make robots more self-reliant and independent.

Manipulator Arm

Many robots resemble human arms, and have shoulders, elbows, wrists, even fingers. This gives a robot lots of options for moving, and helps it do things in place of a human arm.

In order to reach any possible point in space within its work envelope, a robot needs a total of 6 degrees of freedom. Each direction a joint can go gives an arm 1 degree. As a result, many robots of today move in at least 6 ways.

Teach Pendant

Teach pendants are typically handheld devices to program the robot step by step. All robots manufacturing have their own teach pendants models.

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